Fix Stripped Out Hole In Sheet Metal

How to fix a stripped screw hole in metal.

Fix stripped out hole in sheet metal. The metal does thin out however carefully tightening of the screw upon re assembly. To fix a stripped screw hole in a metal door we first recommend trying a larger screw. I cut a strip of bare copper wire about 3 4 inch long and bend the wire so it will stay in place in the hole. Back up the offending hole with a block of steel because i couldn t get any other tool to fit.

The stripped screw hole problem was routine for a job i was doing. Let s have a look. On the flip side one could drill out the other holes and place rivnuts in those locations providing matches if desired. Once you have got both of them the process becomes easy.

Then pound all around the hole with the hammer working the metal towards the center of the hole. The first method on how to fix a stripped screw hole in metal is through using a tap and die set. Instead use a plastic wall plug if you can find a size that will work for you or get a stripped screw hole repair kit that specifically states it will work with metal. If this is not possible you can try an epoxy in the hole to help grab the screw.

The original screw is a sheet metal screw while rivnuts are designed for machine screw threads. If you are trying to repair a stripped screw hole in a piece of metal then quite logically avoid using wood if possible. All it requires is the correct measurement of the screw hole that you are dealing with and a good quality tap handle. I use solid copper wire to take up the gap in stripped holes in the fiberglass.

I have not tried it in sheetmetal but it might just work.